Many products we mold use batteries and for this reason, we have created a large assembly department capable of performing many of the necessary tasks required prior to molding electronics.
WE MAKE CUSTOM BATTERY PACKS
Watch Us In Action
Sample Work
BATTERY PACK ASSEMBLY
Our assembly area has extensive capabilities in assembling complete battery packs that are ready to connect to electronic assemblies prior to molding.
- Spot welding wire leads to positive and negative battery terminals
- Shrink-wrapping
- Assembling thermal overload protection
Common battery chemistries we work with are:
- Lithium-thionyl chloride
- Lithium manganese dioxide
- Lead-acid
- Nickel cadmium (NiCd)
- Nickel metal hydride (NiMH)
- Lithium polymer (LiPo)
- Lithium-ion (Li-ion)
- Lithium-ion polymer (Li-ion polymer)
CONNECTING BATTERY PACKS TO ELECTRONIC ASSEMBLIES
Many of the electronics we overmold need batteries connected prior to the overmolding process. We perform soldering on small and heavy gauge wire, along with soldering and brazing of threaded terminals and lugs to solder pads and terminals.
ELECTRICAL TESTING
Testing is an equally important part of our process. We perform testing after overmolding to confirm that all products are working correctly. We test the following:
- Continuity
- Voltage
- Confirm RF
- Hipot